Advanced Forming Technology


• Superior metallurgical and tolerance capability vs. die casting • Medium to high volume applications • Three grams to over four kilograms • Superior cosmetics
	• Light metal alloys • Complex shapes • High density • Thin wall
Design with thinner walls Eliminate secondary machining Produce strong and lightweight components Design parts with the weight of plastics and the strength of metal

• Complete material listings and samples presented at the seminar • Shape making capability of plastic injection molding • Material flexibility of powder metallurgy • Highly dense, complex shapes
	• .1 grams to over 150 grams • Complex geometries • High volume • Low cost
Combine two materials in one component Design with internal threads the require no machining Combine several components and assemblies into one part, reducing boms, tolerance requirements, assembly time and cost


	ThixoForming™ is a state of the art metal forming process for Magnesium and Zinc. "Chipped" magnesium alloy is injected molded similar to plastic injection molding providing higher densities that result in stronger parts and tighter tolerances. The light weight of Magnesium, coupled with its superior shielding properties, has given designers the ability to create smaller packages that can hold up to tough environmental challenges. The "high tech" finish and its paintability satisfies all of marketing's requirements.



	The Process Material Equipment Low Porosity Advantages Material Properties Selection Criteria Designing Cosmetic Capabilities

	Metal Injection Molding (MIM) has proven to be a viable alternative to older forms of manufacturing. Combining metal powder with a plastic binder, the material is injection molded. The plastic binder is then removed from the part and then sintered at high temperatures. If you are currently using stampings, investment castings, PM, screw machine components or even machined parts, MIM may improve your quality and reduce your costs! MIM materials include Stainless Steels, Nickel Iron, Copper, Titanium and other high strength alloys.



	The MIM Process Mold Making Compounding Molding
	Debind Sintering Secondary Operations Designing for MIM MIM Selection